PU sandwich panel of Quanlong is continuously and automatically working. The requirement of the workshop is LXWXH about 120mx4mx8m
Length | min≥3 m(will be small difference based on production speed ) |
Width | 900-1020 mm |
Thickness | 30-200 mm(steel corrugation not included) |
Thickness of steel coiler | 0.37-0.8 mm |
Max width of steel coiler | 1250 mm |
Max weight of steel coiler | 10T |
Inner diameter of steel coiler | Φ508、Φ620 mm |
Production speed: max | 6m/min(adjustable ) |
Length of production line | about 115 meters |
Central Height of production line | 1200mm(PU panel height to the ground) |
Foam placement pressure | 150-200 bar |
Control system | import brand PLC control |
Total power | about 300kw |
Voltage | 380V/3/50 Hz |
Control voltage | 24V;110V;220 V |
Air supply pressure | 0.7 Mpa |
De-coiler frame level fix—loading car outside moving—steel coiler lifting—loading car inside moving to the out edge of frame—loading car lift making the center of steel coiler same as de-coiler frame center—loading car inside moving to the inner edge of the frame—the frame intension—arm press—loading car back position—de-coiler main shaft rotation, the coiler start de-coiling. lamination and cutting system. Lamination is to avoid the painting damage, cutter is to cut the panel in different condition of specification.
Forming machine is consisted with up forming machine, down forming machine, forming machine table, connection roller. Profile shape based on customer’s requirement
Back glue, white glue, foam additives, catalyst, fire retardant –– pray gun ready– black and white glue cycling-white glue and fire retardant pre-mixing , glue temperature adjust- spray glue with proper proportion. 2/4/6 components continuously high-pressure foaming machine technical specification
Gun frame is used to install gun with servo motor to assure the precision of the gun movement.
Effective length | 24m/30m/36m |
Down belt working height | 1200mm |
Effective width of double belt | 1175mm(panel width) |
Max working speed | 12m/min |
Distance between two belts | 20-200mm |
Thickness of panel | 30-150mm(steel corrugation not included) |
Main power | 18kw |
Hydraulic station power | 7.5kw |
Hydraulic pressure | 8mpa |
Working temp | about 45℃ |
Hot air temp | 75℃ |
Time to 45℃ | about 1.5 h |
Cycling Air volume | abt 2X8000M3/h |
To Send the cooled sheet that cut by saw machine to the specific spot; mechanical arm stacks the sheet automatically.